Saturday, November 2, 2013

SECTION 40 78 00 PANEL MOUNTED INSTRUMENTS AND DEVICES

SECTION 40 78 00

PANEL MOUNTED INSTRUMENTS AND DEVICES



PART 1 - GENERAL

1.1 DESCRIPTION

A. Scope:
1. CONTRACTOR shall provide all labor, materials, equipment and incidentals as shown, specified and required to furnish, install, calibrate, test, adjust and place into satisfactory operation panel instruments and devices.
2. Contract Documents illustrate and specify functional and general construction requirements of the panel components and do not necessarily show or specify all components, wiring, piping and accessories required to make a completely integrated system. CONTRACTOR shall provide all piping, wiring, accessories and labor required for a complete, workable and integrated system.

B. Coordination: Coordinate the installation of all items specified herein and required to ensure the complete and proper interfacing of all the components and systems.

C. Related Sections:
1. Section 40 61 13, Process Control System General Provisions.
2. Section 40 61 21, Process Control System Factory Test
3. Section 40 61 23, Process Control System Startup and Field Testing.
4. Section 40 61 26, Process Control System Training.
5. Section 40 64 00, Programmable Automation Controllers
6. Section 40 67 17, Process Control Panels and Enclosures.
7. Section 46 43 11.50, Chain-and-Flight Alignment Monitoring System

1.2 QUALITY ASSURANCE

A. Comply with the requirements of Section 40 61 13, Process Control System
General Provisions.

B. Acceptable Manufacturers:
1. Furnish instruments and devices by the named manufacturers or equal equipment by other manufacturers.
2. The named manufacturers have been specified to establish the standard of quality and performance of the equipment to be supplied.
3. Obtain all instruments or devices of a given type from the same manufacturer.
C. Manufacturers' Responsibilities and Services:
1. Design and manufacture the instruments and devices in accordance with the applicable general design requirements specified in Section 40 61 13, Process Control System General Provisions, and the detailed Specifications herein.
2. Field supervision, inspection, start-up and training in accordance with the requirements of Section 40 61 23, Process Control System Startup and Field Testing, and Section 40 61 26, Process Control System Training.

1.3 SUBMITTALS

A. Comply with the requirements of Section 40 61 13, Process Control System
General Provisions.

1.4 PRODUCT DELIVERY, STORAGE AND HANDLING

A. Comply with the requirements specified in Section 40 61 13, Process Control
System General Provisions.

B. Instruments and devices shall not be assembled in the panels until all product information and system Shop Drawings for respective components have been approved.

1.5 IDENTIFICATION TAGS

A. All panel instruments and devices shall have an identification tag meeting the following requirements:
1. Tag numbers shall be as listed in the Instrument Index.
2. Identifying tag number shall be permanently etched or embossed onto a stainless steel tag which shall be fastened to the device housing with stainless steel rivets or self tapping screws of appropriate size.
3. Where neither of the above fastenings can be accomplished, tags shall be permanently attached to the device by a circlet of 1/16-inch diameter stainless steel wire rope.
4. All instruments and devices mounted within panels shall have the stainless steel identification tag installed so that the numbers are easily visible to service personnel. Front of panel mounted components shall have the tag attached to the rear of the device.
5. Front of panel mounted components shall have nameplates, which comply with the requirements specified in Section 40 67 17, Process Controls Panels and Enclosures.
6. Front of panel mounted devices (pushbuttons, selector switches, pilot lights, potentiometers, and similar operators) shall have manufacturer-supplied gray aluminum legend plates with functions such as ON OFF engraved in black. Potentiometers and similar operators shall have graduated scales or markings. The legend plates are in addition to the laminated plastic tag that indicates the process, equipment, or similar information.

B. Construction Features:
1. Tags shall be engraved with 3/16-inch letters and constructed with a minimum of 1/32-inch thick 316 Stainless Steel.



PART 2 - PRODUCTS Article Instrument Title
2.1 Power Supplies.
2.2 Pushbuttons, Selector Switches and Indicating Lights
2.3 Digital Indicator
2.4 Elapsed-Time Meter (Hour Meter).
2.5 Control Relay
2.6 Time Delay Relay
2.7 Current Isolator
2.8 Current Alarm Relay
2.9 Electro-Mechanical Horn
2.10 Flashing Warning Light
2.11 Surge Protection
2.12 Hazardous Area Safety Barrier
2.13 Power Distribution Terminal Blocks
2.14 DIN Rail Terminal Blocks
2.15 Uninterruptible Power Supply
2.16 Spare Parts and Test Equipment

2.1 POWER SUPPLIES

A. General: Single unit and multiple unit power supplies, located in control room panels, remote terminal units and field panels as required. Provide DC power for two-wire current loops and other field and panel devices that require auxiliary power.

B. Where a panel contains five (5) or less devices provide a DIN rail mounted power supply.

C. Where more than five devices or loops require power in one panel, provide a rack-mounted linear regulated power supply (henceforth referred to as a “rack mount” supply. No more than sixteen (16) devices shall be connected to one (1) rack mount power supply. Therefore, provide a rack-mounted linear regulated power supply for each multiple of sixteen (16) devices. For critical devices provide redundant power supplies with automatic diode failure-over and alarm contacts. An example of a critical load on this project is anywhere redundant control processors or instrumentation is used.

D. Requirements for both DIN rail and rack mount supplies:
1. The maximum load allowed on power supply shall be no more than 80% of the power supply’s rated, continuous output current.
2. Power to each device shall be distributed in parallel to independent, fused terminal blocks with blown-fuse indication. Therefore, the failure of any device or the blowing of any fuse shall not effect the power to any other device.
3. Output current rating shall be derated according to the manufacturer’s temperature ratings.
4. Provide all mounting rail and hardware, fusing, and terminal blocks.
5. Provide one (1) spare power supply for every ten (10) DIN rail mount and one (1) spare power supply for every ten (10) rack mount power supplies. Provide not less than one DIN rail and one rack mount power supply.

E. DIN rail mount power supply requirements:
1. Mounting: Standard DIN rail. Provide DIN rail and all mounting hardware.
2. Solid state circuitry.
3. Output: regulated 24 VDC or voltage as required.
4. Current output: sized according to load(s), but unit to supply a minimum of
4.2 amps.
5 Power input: 120 VAC ±10 percent, 60 Hz, single phase.
6. Power on indicator.
7. Adjustable output voltage.
8. Temperature: Operational from -10 to 60°C at full power rating.
9. Static regulation: 0.5% of output voltage
10. Dynamic regulation: no more than + 2% of output voltage.
11. Ripple: less than 50 mV pp.
12. Protection: Overvoltage protection and short circuit protection.
13. NEC Class 2 current limited.
14. Screw terminal connections.
15. Three year warranty.
16. Approval: U.L. recognized.

F. Manufacturer and Model:
1. Allen-Bradley 1606-XLS.
2. Or approved equal.

G. Rack mounted linear power supply requirements:
1. Mounting: Standard 19-inch RETMA (EIA) rail with handles. Provide all mounting hardware.
2. Solid state circuitry.
3. Output: regulated 24 VDC or voltage as required.
4. Polarity: Floating output.
5. Current output: sized according to load(s), but unit to supply a minimum of
10 amps at 55°C.
6 Power input: 120 VAC ±10 percent, 60 Hz, single phase.
7. Voltage meter and ammeter.
8. Front of power supply voltage adjustment.
9. Temperature: Operational from 0 to 55°C at full power rating.
10. Load regulation: ± 0.005%
11. Line regulation: ± 0.005%
12. Ripple: less than 25 mV RMS.
13. Protection: Overvoltage protection and short circuit protection.
14. Screw terminal connections with covers.
15. Five year warranty
16. Approval: U.L. recognized.
17. If the power supplies are connected in parallel for a redundant setup, then provide isolation diodes in series with the positive lead of each of the parallel connected power supplies.

H. Products and Manufacturers: Provide one of the following:
1. Acopian Corporation,
2. Or approved equal.

2.2 PUSHBUTTONS, SELECTOR SWITCHES AND INDICATING LIGHTS

A. Type: Full size (30.5 mm), heavy duty, oil tight, round type operators with modular contacts and NEMA rating equal to that of the enclosure on which devices are installed.

B. Performance Requirements:
1. Selector switches, pushbuttons and indicating lights shall be supplied by one manufacturer and be of the same series or general model type.
2. Control panels shall utilize individual push-to-test lights and control circuitry.
3. Provide individual legend plates for indication of switch, pushbutton, and light functions (e.g. Open, Closed, Hand-Off-Auto). Legend plates shall conform to the requirements of Section 40 78 00, Article 1.5.
4. All components shall be flush mounted on front of panel, unless otherwise noted.

C. Construction Features:
1. Selector Switches:
a. Two (2), three (3) and four (4) position as required.
b. Maintained or momentary contacts; number and arrangement as required to perform intended functions specified but not less than one double pole, double throw, double break contact per switch. Contact rating shall be compatible with ac or dc throughput current of devices simultaneously operated by the switch contacts but not less than 10 amperes resistive at 120 volts AC or DC continuous.
c. Black knob operator with white insert.
2. Pushbuttons:
a. Maintained or momentary as required and as shown on the Drawings.
b. Contacts shall comply with requirements specified for selector switches above.
c. Provide extended head pushbutton for all stop functions and flush head pushbuttons for all other functions.
d. Emergency Pushbuttons: Red mushroom head, maintained contacts, push-pull operation.
e. Colors:
1) Green – Start, Open.
2) Red – Stop, Close.
3. Indicating Lights:
a. LED, long life (20,000 hours minimum) type. b. 3 watts maximum.
c. Integral push-to-test as specified above. d. Lens Colors:
1) Green – Off, Stop, Close.
2) Red – Run, Start, Open, Fast, Slow.
3) Yellow (Amber) - Failure.
4) White – Power On.
5) Blue – Status – in remote, calibration.

D. Product and Manufacturers:
1. Allen-Bradley Types 800T and 800H.
2. Or approved equal.

2.3 DIGITAL INDICATOR

A. General: The digital indicator shall accept an analog input and convert it to scaled numerical characters for digital display and also provide up to two alarm outputs.

B. Required Construction Features:
1. Accept 1-5V dc or 4-20 mA dc input signal.
2. Accuracy: 0.05%, 2 counts.
3. Zero and span adjustment/scaling.
4. Display: 4 digits (9999) minimum LED or LCD display.
5. Mounting: Housing designed for front panel mounting. Provide NEMA 4X
rated front.
6. Power Supply: 120 VAC, 50/60 Hz.
7. Resistors: Provide 1% precision resistors for 4-20 mA dc input signal conversion where required.
8. Display Segment Size: 0.56 inches.
9. Display Color: Red.
10. Relays: Adjustable alarm trip with 2 SPDT relay contacts rated at 2 amps at
250VAC.
11. Loop Power: 24 VDC loop power for two-wire instruments. Option to utilize loop power supply for retransmitting of signal.
12. Range and Scale: As specified in Instrument Schedule for associated signal transmitter.

C. Products and Manufacturers: Provide one of the following:
1. Precision Digital, Model PD765.
2. Or approved equal

2.4 ELAPSED-TIME METER (HOUR METER)

A. General: Unit shall be a powered, non-resettable time indicator, electronic with digital display.

B. Required Features:
1. Power: 120 VAC,
2. Accuracy: Within one percent.
3. Capacity: Up to 99,999.9 hours (automatic recycle at zero); one-tenth hour resolution.
4. Operating Temperature: -40°C to +68°C.
5. Sealed against dirt and moisture.
6. Tamperproof.
7. Shock resistant.
8. Panel mountable.
9. Memory: non-volatile
10. Nameplate below display shall read "TOTAL HOURS".
11. Provide a tag on the hour meter that names the associated motor.

C. Products and Manufacturers: Provide one of the following:
1. Cutler-Hammer, E42DIR Series
2. Redington.
3. Or approved equal.

2.5 CONTROL RELAY

A. Type: General purpose, plug-in type rated for continuous duty.

B. Construction Features:
1. Coil Voltages: 24 VDC or 120 VAC, as required.
2. Contacts:
a. Silver cadmium oxide rated not less than 10 A resistive at 120 VAC or
24 VDC continuous, contact arrangement to suit application.
b. For switching low energy circuits (less than 200 mA) fine silver, gold flashed contacts rated not less than 3 A resistive at 120 VAC or 28
VDC continuous shall be provided.
3. Relays to have clear plastic dust cover.
4. Relays to have LED pilot light to show energized coil or a flag.
5. Relays shall be UL recognized.
6. Sockets: Relays to use 8 or 11 pin octal base to match relay. Provide socket bases to match. Hold down clips to be provided. DIN rail mounting is acceptable. Provide coil or contact current snubbers as required. Sockets shall be finger-safe.
C. Products and Manufacturers: Provide one of the following:
1. Tyco Potter + Brumfield KRPA series.
2. Allen Bradley 700- HA series
3. Magnecraft / Struthers Dunn 750 series
4. Or approved equal.

2.6 TIME DELAY RELAY

A. Type: Dial adjustable, plug-in type time delay relay providing delay-on-make, delay-on-break or interval operation.

B. Construction Features:
1. MOS digital circuit with transformer coupled power.
2. Time range: 0.1 sec to 9990 hours:
3. Digital Setting Accuracy: Five percent.
4. Contacts:
a. Type: DPDT.
b. Rating: 10A resistive at 120 VAC, 10 A at 24 VDC.
5. Housing: Plug-in design with dust and moisture resistant molded plastic case.
6. Power Input: 24-240 V AC/DC.
7. Operating Temperature: 0°C to 55°C.
8. Unit shall have LED or LCD display to show timing status.
9. Relays to be UL recognized.
10. Sockets: Relays to use 8 or 11 pin octal base to match relay. Provide socket bases to match. Hold down clips to be provided. DIN rail mounting is acceptable. Provide coil or contact current snubbers as required. Sockets shall be finger-safe.

C. Products and Manufacturers: Provide one of the following:
1. Tyco Potter + Brumfield CNT-35-96.
2. Magnecraft / Struthers Dunn TDR Pro 5100 series
Or approved equal.

2.7 CURRENT ISOLATOR

A.
General: The isolating unit shall be a two wire, loop-powered device.
It shall



B.
accept a 4 to 20 mADC input signal and deliver a 4 to 20 mADC output.

Required Features:

1. Repeatability: ±One percent of span.
2. Ambient Temperature Range: 0°C to 50°C.
3. Ambient Humidity Range: 0 to 95 percent, non-condensing.
4. Accuracy: 0.5 percent.
5. Linearity: ±0.1 percent of full scale.
6. Provide one spare isolator.
7. For DIN rail mounting, provide DIN rail.

C. Products and Manufacturers: Provide one of the following:
1. Acromag
2. Action Instruments, G408 Series.
3. Pepperl + Fuchs
4. Moore Industries
5. Or approved equal.

2.8 CURRENT ALARM RELAY

A. Type: Direct current, electronic setpoint control relay which accepts 4 to 20 mADC input signal and provides dry circuit contact output based on trip point setting.

B. Performance Requirements:
1. Repeatability: Trip point repeats within ±0.2 percent of span.
2. Trip Adjustment: 0 to 100 percent of span.
3. Adjustable Deadband: 1 to 15 percent of span.

C. Construction Features:
1. Trip Adjustment: Multi-turn front panel adjustment.
2. Contacts: DPDT relays, rated 5 A at 120 VAC or 24 VDC non-inductive.
3. Enclosure: Standard housing designed for internal panel mounting.
4. Power Supply: 120 VAC, 60 Hz or 24 VDC, as required.

D. Products and Manufacturers: Provide one of the following:
1. Acromag Flat Pack 361A/461A.
2. Action Pak, Model AP 1000 Series.
3. Or equal.



2.9 ELECTRO-MECHANICAL HORN

A. Performance Requirements:
1. Sound Rating: 100 dB minimum at 10 feet.

B. Construction Features:
1. Volume Control: Adjustable.
2. Mounting: Panel or surface.
3. Housing: NEMA 4X with gasket, corrosion resistant finish.
4. Hazardous area rating: To match area of installation
5. Diaphragm: Stainless steel.
6. Provide all mounting hardware and gaskets and maintain NEMA 4X rating
7. Power: 120 VAC, 60 Hz.
8. U.L. approved.

C. Manufacturer and Model:
1. For Class 1, Division 1 areas
a. Federal Signal model 31X-120-3 b. Or approved equal
2. For Class 1, Division 2
a. Federal Signal model 350WBX-120 b. Or approved equal
3. For Unclassified Areas
a. Federal Signal model 350-120-30 with NEMA 4X gasket b. Or approved equal

2.10 FLASHING WARNING LIGHT A. Performance Requirements:
1. Configured for flashing light display
2. Operating temperature range: -30°F to 150°F
3. Vibration-resistant
4. Flashes per minute: Minimum of 60

B. Construction Features:
1. Light Source: LED cluster or array, XLT eXtreme light/extra bright
2. LED lamp life: Minimum 60,000 hours
3. LED / lens color: Red
4. Mounting: Surface, panel, or pipe
5. Housing: NEMA 4X with gasket, corrosion resistant finish.
6. Hazardous area rating: To match area of installation
7. Dome: Shatter-resistant polycarbonate.
8. Provide all mounting hardware, outlet box, brackets, attachments and gaskets and maintain NEMA 4X rating
9. Power: 120 VAC, 60 Hz.
10. U.L. approved.

C. Manufacturer and Model:
1. For Class 1, Division 1 areas
a. Federal Signal model 27XL-120-240A
b. Or approved equal
2. For Class 1, Division 2
a. Federal Signal model 225XL-120-240A
b. Or approved equal
3. For Unclassified Areas
a. Edwards Signaling model 125XBRMR120AB with NEMA 4X gasket b. Or approved equal



2.11 SURGE PROTECTION

A. Power Surge Protection.
1. A surge protection device shall be installed on the power feed to each panel supplied by the system supplier. The power surge protection device shall be rated for 120 VAC, Single Phase.
2. The power surge protection device shall have the following features:
a. Response Time: Less than 5 nanoseconds.
b. Maximum Surge Current: 40,000 Amps/phase.
c. Maximum Energy Absorption (2 ms): 360 Joules/phase. d. Initial Clamping Voltage: 240 Volts Nominal.
e. Clamp Voltage at 300A: 395 Volts Nominal.
f. Maximum Allowable Voltage (L-N): 150 Vrms, 50-60 Hz. g. Maximum Allowable Voltage (L-L): 275 Vrms, 50-60 Hz. h. Failure Mode: Failsafe (short) and Fused.
i. Failure Indication: LED Indicator.
j. Surge Life at 10,000A: Greater than 50 Occurrences.
3. Power surge suppressors at all sites shall be of the same manufacturer and model number.
4. Manufacturer and Model Number:
a. EDCO, EMC-240B. b. Or approved equal.

B. Signal Surge Protection.
1. A signal surge protection device shall be installed on all signal loops that run outdoors or between buildings.
2. The signal surge protection device shall have the following features:
a. Maximum Signal Voltage: 28 V max.
b. DC Clamping Level (L-G): 36V 10%. c. DC Clamping Level (L-L): 72V 10%.
d. Maximum Let through Voltage (L-G, 10x700 s): 44V at 400A. e. Maximum Let through Voltage (L-L, 10x700 s): 90V at 400A. f. Series Resistance: 8.
g. Capacitance, zero volts bias (L-G): 1200 pf. h. Capacitance, zero volts bias (L-L): 600 pf.
i. Number of Occurrences: 400 at 500A.
j. Enclosure: Encapsulates in Stainless Steel Pipe Nipples.
3. Signal surge suppressors at all sites shall be of the same manufacturer and model number.
4. Manufacturer and Model Number:
a. EDCO PC 642.
b. Or approved equal.

2.12 HAZARDOUS AREA SAFETY BARRIER

A. Provide modules to isolate the electrical energy between electronic components used in hazardous Class 1 Division 1 and Class 1 Division 2 areas and the control panel.

B. Performance Requirements:
1. Discrete Input Barriers:
a. Number of Field Inputs: Two. b. Input Type: Dry contact.
c. Power Supply: 120 VAC.
d. Output: One form ‘C’ relay per channel.
e. Isolation Voltage: 1.5kV, 50 Hz, 1 minute.
2. Discrete Output Barriers:
a. Number of Field Outputs: One. b. Output Voltage: 24 VDC.
c. Power Supply: 24 VDC. d. Response Time: 20 ms.
e. Isolation Voltage: 2.5kV.
3. Analog Input Isolators:
a. Signal Range: 4 – 20 mA DC, both input and output. b. Drive Impedance: At least 500 ohms.
c. Supply Voltage: 24 VDC.
d. Response Time: 5 ms maximum.
e. Isolation Voltage: 1.5kV, 50 Hz, 1 minute.
4. Analog Output Isolators:
a. Signal Range: 4 – mA DC, both input and output. b. Drive Impedance: At least 500 ohms.
c. Supply Voltage: 24 VDC.
d. Response Time: 150 ms maximum.
e. Isolation Voltage: 1.5kV, 50 Hz, 1 minute.

C. Manufacturer and Model:
1. Phoenix Contact PI/Ex-ME Series Process Interface.
2. Or Equal.
2.13 POWER DISTRIBUTION TERMINAL BLOCKS A. Application: Incoming panel power and distribution
1. 600 VAC rated.
2. Copper bus with covers for terminals.
3. Square D Class 9080-LBC or sized to match application
4. Or approved equal.

2.14 DIN RAIL TERMINAL BLOCKS

A. Application: Isolating, interposing and distribution terminal blocks for signal, control, and internal power wiring. All terminal blocks shall be finger-safe.
1. Standard DIN rail mount. Provide high rise DIN rail and all mounting hardware. Allen Bradley 1492-DR6
2. Fused terminal blocks to have blown-fuse indication
3. Allen Bradley 1492 Series
4. Or approved equal.
2.15 UNINTERRUPTIBLE POWER SUPPLY

A. Uninterruptible Power System (UPS) shall be furnished to provide a reliable source of uninterruptible power with no break in AC output power during a complete or partial interruption of incoming line power. UPS shall include audio/visual alarms. UPS shall be UL listed.

B. Rating: 120 VAC, 60 Hz, with KVA/KW sized to provide uninterrupted conditioned power, fully loaded conditions for 30 minutes. Minimum 1500 VA.

C. UPS shall be sized for all current, spare, and future loads for the main PLC panel (25-PA-PLC-PST), PLC RIO panel #1 (25-PA-RIO-PST-SE), PLC RIO panel #2 (25-PA-RIO-PST-SW) to be installed in current contract. It shall also be sized for the two RIO panels to be installed on a future contract. These panels will be PLC RIO panel #3 (25-PA-RIO-PST-NE), PLC RIO panel #4 (25-PA-RIO-PST-NW). The electrical loads to be assumed for PLC RIO panels #3 and #4 shall match those calculated for PLC RIO panels #1 and #2. UPS sizing shall be calculated such that maximum load shall not exceed 60% of UPS rating. This provision will provide 20% spare capacity for future expansion. Maximum loading after future expansions shall be a maximum of 80% of UPS rating.

D. Description: Self contained with inverter, charger, transfer switch, circuit breaker and other components in one tower or rack mounted enclosure. True on-line double conversion (0 ms transfer time) uninterruptible power supply providing isolation, line regulation and conditioning, using sealed maintenance free batteries and switch mode power supply for uninterrupted power. Automatic voltage regulation to protect against brownouts (low voltage) and over voltages. UPS shall remain on utility power when receiving power from a standby or emergency electrical generator.

E. Required Features:
1. Voltage Spike Attenuation: 2000:1 from line.
2. Regulation: One to three percent load regulation with less than 2pF effective coupling capacitance from line to load.
3. Output Waveform: Computer grade sine wave with three percent maximum single harmonic and five percent maximum total harmonic distortion.
4. Output Frequency: 60 Hz ±0.5 Hz.
5. Operating Temperature: 1°C to 40°C.
6. Relative Humidity: Five to 90 percent non-condensing.
7. Computer Interface: RS232 port / RS 485 port for display of 22 meter functions and 15 alarm functions
8. Input Protection: Independent battery charger fuse and DC fuses.
9. Output Protection: Inherently current limited.
10. AC Input: 120 VAC, 60Hz, single phase, +15 percent, -20 percent.
11. AC Output: 120 VAC, 60Hz, single phase, +3 percent, -3 percent.
12. Provide the following accessories:
a. Battery Charger: Two-step charger, 8A and 2A.
b. Batteries: leak-proof, sealed maintenance-free gelled lead-acid. c. Inverter.
d. Line loss detection circuit, indicators and controls.
e. NEMA Type 1 enclosure (and battery cabinet, if required.). f. UPS disconnect switch and maintenance bypass switch.

F. Indicators and Controls:
1. Provide indicators or LED displays for the following:
a. On battery power. b. In bypass mode.
c. Feeder input volts and amps. d. UPS output volts and amps. e. Output frequency.
f. Battery voltage.
g. Percent of full load.
2. Provide as a minimum the following alarms. a. Low battery voltage.
b. Near low battery voltage.
c. High and low output voltage. d. Output overload.
e. High temperature.
3. Provide Ethernet module for communication of alarms and status of UPS to OWNER PAC (Programmable Automation Controller) and other specified remote locations.

G. Products and Manufacturers: Provide one of the following:
1. Eaton PW9130 RM.
2. American Power Conversion, APC SMART-UPS On-Line.
3. Or approved equal.



2. 16 SPARE PARTS AND TEST EQUIPMENT

A. CONTRACTOR shall furnish and deliver the spare parts and test equipment as outlined below, all of which shall be identical and interchangeable with similar parts furnished under this Section.
B. The spare parts shall be individually packed for protection against impact, moisture and dirt. They shall be packaged in containers suitable for long term storage, bearing labels clearly designating the contents and the pieces of equipment for which they are intended.

C. All spare parts shall become the property of the Owner. Contractor shall maintain the spare parts inventory as listed above, and replace, at no additional cost, all spare parts consumed during the one-year warranty period.
D. Spare replacement instruments and components shall be provided for the panel mounted devices as follows. Spare part calculations shall be performed on a per- panel basis. Round up to the nearest component.
1. 20% spare bulbs for each type of bulb used in the system.
2. 20% spare fuses for each type of fuse used in the system.
3. 20% spare power distribution terminal blocks, DIN rail fused and un-fused terminal blocks. Install spare DIN style on rail.
4. 10% spare relays for each type of relay used in the system.
5. 10% spare power supplies for each type of power supply used in the system.

E. All spare parts shall have been operated and tested in the factory as part of factory testing prior to shipment of the control system.

F. For analog instruments, the supplier shall submit a separate quotation for a recommended list of spare-parts and test equipment. Each item recommended shall be listed and priced separately. The spare parts quotation shall contain a statement that the prices quoted are firm for a period of one year (with escalators for the next two years) subsequent to the OWNER’S acceptance of the equipment, and that the supplier understands that the OWNER reserves the right to purchase none, any, or all of the parts quoted. The supplier is required to show that a stock of spare-parts and test equipment is obtainable within a 48-hour period.




PART 3 - EXECUTION

3.1 INSTALLATION

A. Install each item in accordance with manufacturer’s recommendations and in accordance with the Contract Documents.

B. All items shall be mounted and anchored in compliance with Section 40 67 17, Process Control Panels and Enclosures.

3.2 START-UP, CALIBRATION, TESTING AND TRAINING

A. Comply with the requirements of Section 40 61 23, Process Control System Startup and Field Testing, and Section 40 61 26, Process Control System Training.



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