SECTION 13324
SOFTWARE CONFIGURATION AND TESTING REQUIREMENTS
PART 1 - GENERAL
1.1 DESCRIPTION
A. This specification covers the technical requirements for the network hardware and configuration testing; Compact Logix Programmable Controllers (PLC) configuration and communications testing, and Human Machine Interface (HMI) configuration and communication testing and new Workstation configuration and communications testing.
B. Convert existing SLC-500 programs for use in new CompactLogix PLCs for all PLCs shown as being replaced in the drawings. Add new programming to accommodate added processes.
C. Provide programs for all CompactLogix PLCs shown on the drawings., except those which are being provided as packaged vendor drawings.
D. Modify existing HMI configurations to accommodate changes to PLC hardware and added processes.
E. Convert existing Workstation programs for use in new SCADA Workstations. Add new programming to accommodate added processes including the packaged PLC systems which are specified in Divisions 11000, 13000, 14000 and 15000.
F. Program shall be submitted to Engineer at time of factory test or after installation of new replacement PLCs into panels but prior to transferring I/O to new PLC.
G. Completely test all I&C systems and SCADA components and submit test record sheets to Engineer two week prior to scheduled process startup.
1.2 SUBMITTALS
A. Submittals shall be as specified in the following specification sections:
1. General Conditions
2. Section 13320 General Instrumentation and Control
PART 2 PRODUCTS
2.1 LCP I/O TESTING
A. Each LCP, RTU and PCP listed in section 13320, shown on the P&IDs and shown on the Network Diagrams shall be tested.
B. Each point for the LCP as shown on the Project P&IDs shall be tested. Provide complete test of all hardwired LCP Inputs and Outputs. Provide a signed test sheet for each point identified on the list.
C. Each input point to be simulated at the point of origin in the field by an instrument technician while a programmer monitors the I/O from the panels HMI (laptop if no HMI). For analog points a five point check (Zero, 25%, 50%, 75%, Full Scale) shall be conducted.
D. Each output point to be simulated from the panels HMI (laptop if no HMI) by a programmer while an instrument technician monitors the output in the field at the control element, MCC, VFD etc. For analog points a five point check (Zero, 25%, 50%, 75%, Full Scale) shall be conducted.
E. All programs to be configured and loaded by the contractor and a copy of the configuration turned over to the Owner and Engineer as soon as the testing is finished.
2.2 HMI TESTING
A. Each LCP listed in section 13320 with an HMI shall be tested.
B. Communications between LCP CompactLogix PLCs and Panelview HMIs shall be tested by displaying each point shown on the P&IDs at the field test. Panelview touchscreen to be utilized for the testing by the programmer and a service technician to do AO and DO simulations and AI and DI measurements and verifications.
2.3 WORKSTATION TESTING
A. Each LCP listed in section 13320 shall be tested to the plants workstation system.
B. Communications between LCP CompactLogix PLCs and Workstations shall be tested by displaying each point shown on the P&IDs at the field test.
C. Each point for the LCP as shown on the Project P&IDs shall be tested to the Workstation Screens. Provide complete test of all hardwired LCP Inputs and Outputs. Provide a signed test sheet for each point identified on the list.
D. Each input point to be simulated at the point of origin in the field by an instrument technician while a programmer monitors the I/O from the Workstation Screen. For analog points a five point check (Zero, 25%, 50%, 75%, Full Scale) shall be conducted.
E. Each output point to be simulated from the plants Workstations by a programmer while an instrument technician monitors the output in the field at the control element, MCC, VFD etc. For analog points a five point check (Zero, 25%, 50%, 75%, Full Scale) shall be conducted.
F. All programs to be configured and loaded by the contractor and a copy of the configuration turned over to the Owner and Engineer as soon as the testing is finished.-
2.4 ADDITIONS TO RAW WASTEWATER SCREW PUMP CONTROL PANEL 22-LCP-1-7
A. Furnish control panel modifications in accordance with Division 13 and Division 16, Contract Drawing 09-I-2, and shall conform to the requirements herein.
B. Provide digital input card addition to accommodate addition of Run and Fail inputs form HVAC panel 22-MAU-1 as required.
C. Functional Description:
1. Add run indication for 22-MAU-1 to front of panel HMI.
2. Add fail alarm for 22-MAU-1 to front of panel HMI.
3. Add run indication for 22-MAU-1 to all the Plant SCADA Workstations.
4. Add fail alarm for 22-MAU-1 to all the Plant SCADA Workstations.
5. Provide automatic controls to Start and Stop each of the four Screw pumps based on level signals from LE\LIT-20-1 and LE\LIT-20-2 which are connected to 20- LCP-AFD in Building 20.
6. Provide programming to allow this panel to have its pumps controlled via the Panelview on 20-LCP-AFD. Provide hand switch additions, light additions, PLC card additions that may be necessary to implement this change.
2.5 ADDITIONS TO RAW WASTEWATER PUMP CONTROL PANEL 20-LCP-AFD
A. In addition to replacing the two existing SLC-500 Series PLCs with two new Compact Logix PLCs, furnish control panel modifications in accordance with Division 13, Division 16, Contract Drawing 09-I-2, and the requirements specified herein.
B. Provide digital input card and digital output card additions to accommodate addition digital inputs from HVAC panel 20-MAU-1, HVAC panel 20-MAU- 2, LSH-1-1-1, and digital inputs and outputs for FV-1-7-1 as shown on P&ID.
C. Functional Description:
1. Add run indication for 20-MAU-1 to front of panel HMI.
2. Add fail alarm for 20-MAU-1 to front of panel HMI.
3. Add run indication for 20-MAU-1 to all the Plant SCADA Workstations.
4. Add fail alarm for 20-MAU-1 to all the Plant SCADA Workstations.
5. Add run indication for 20-MAU-2 to front of panel HMI.
6. Add fail alarm for 20-MAU-2 to front of panel HMI.
7. Add run indication for 20-MAU-2 to all the Plant SCADA Workstations.
8. Add fail alarm for 20-MAU-2 to all the Plant SCADA Workstations.
9. Add LSH-1-1-1high level status and alarm indication for the influent junction box front of panel HMI.
10. Add valve full open indication for FV-1-7-1 to front of panel HMI.
11. Add valve full closed indication for FV-1-7-1 to front of panel HMI.
12. Add valve remote control indication for FV-1-7-1 to front of panel HMI.
13. Add valve local control indication for FV-1-7-1 to front of panel HMI.
14. Add LSH-1-1-1high level status and alarm indication for the influent junction box to front of panel HMI.
15. Add valve full open indication for FV-1-7-1 to front of panel HMI.
16. Add valve full closed indication for FV-1-7-1 to front of panel HMI.
17. Add valve remote control indication for FV-1-7-1 to front of panel HMI.
18. Add valve local control indication for FV-1-7-1 to front of panel HMI.
19. Add LSH-1-1-1high level status and alarm indication for the influent junction box to all the Plant SCADA Workstations.
20. Add valve full open indication for FV-1-7-1 to all the Plant SCADA Workstations.
21. Add valve full closed indication for FV-1-7-1 to all the Plant SCADA Workstations.
22. Add valve remote control indication for FV-1-7-1 to all the Plant SCADA Workstations.
23. Add valve local control indication for FV-1-7-1 to all the Plant SCADA Workstations.
24. Add valve open control station for manual open/close control of FV-1-7-1 to front of panel HMI.
25. Add valve close control station for manual open/close control of FV-1-7-1 to front of panel HMI.
26. Add valve open control station for manual open/close control of FV-1-7-1 to all the Plant SCADA Workstations..
27. Add valve close control station for manual open/close control of FV-1-7-1 to all the Plant SCADA Workstations.
28. Provide automatic control that opens FV-1-7-1 when flow from Magnetic Flow Meter FE/FIT-1-7-1 goes above a operator adjustable setpoint. Setpoint entry to be available at both the panel HMI and the Plant SCADA Workstations. Provide automatic control that closes FV-1-7-1 when flow from Ultrasonic Flow Meter FE/FIT-1-7-2 goes below a setpoint. Setpoint entry to be available at both the panel HMI and the Plant SCADA Workstations. Provide operator adjustable timers and deadbands for both setpoints as required to prevent valve nuisance cycling. Timer and deadband settings to be available at both the panel HMI and the Plant SCADA Workstations.
29. Add automatic control of the four Raw Wastewater Screw Pumps at building 22 which are connected to control panel 22-LCP-1-7. Set up communications with panel via new network connection to panels Micrologix PLC. Add PLC cards, lights and switches to panel 22-LCP-1-7 as necessary to implement this change.
30. Raw Wastewater Screw Pumps shall have an added separate (from existing pump control system) 4-stage raw sewage pump matrix which allows starting of any of the pumps at any level stage, allows stopping of any of the pumps at any level stage, provides level setpoint entry for each stage, provides low-level setpoint entry which will stop all pumps and has start delay timers and deadband settings for each pump. All settings to be available at both the panel 20-LCP-AFD's HMI and the Plant SCADA Workstations.
2.6 INTEGRATION REQUIREMENTS FOR PACKAGED GRIT CONTROL PANEL 25-LCP-2-1
A. See Specification Section 11347 for Grit Control Panel information.
B. Furnish control panel SCADA integration services in accordance with Division 13 and Division 16, and Contract Drawing 09-I-3.
C. Functional Description of control requirements at all SCADA Workstations:
a. The classifier and selected Grit Pump shall use the plant SCADA Ethernet network interface to receive plant influent flow. An adjustable flow set point shall be provided. If the setpoint is exceeded, the Classifier and selected Grit Pump shall run continuously until the plant flow falls below the set point. The Classifier and selected Grit Pump shall then return to the programmed timer operation.
b. Flow setpoint adjustment shall be available at the SCADA Workstations as well as locally on the HMI.
D. The following Alarms and Status Indications shall be displayed at all the SCADA Workstations:
a. Grit Washer Run.
b. Grit Washer Fail.
c. Grit Washer Auto.
d. Spray Run.
e. Grit Pump 1 Run.
f. Grit Pump 1 Fail.
g. Grit Pump 1 Auto
h. Grit Pump 2 Run
i. Grit Pump 2 Fail.
j. Grit Pump 2 Auto
k. Common Fail.
l. Power Available.
m. System in Auto.
n. EMERGENCY STOP for Grit Classifier.
o. Motor high temp switch for Grit Classifier motor.
p. Grit Classifier access door interlock switch.
q. Grit Classifier torque switch.
2. Manual restarting of the system shall not be required in the event of a power outage.
2.7 ADDITIONS TO GRIT BUILDING LOCAL CONTROL PANEL 25-RTU-2
A. Furnish control panel modifications in accordance with Division 13 and Division 16, Contract Drawing 09-I-3, and shall conform to the requirements herein.
B. Provide digital input card addition to accommodate addition of Run and Fail inputs form HVAC panel 25-MAU-1 as required.
C. Functional Description:
1. Add run indication for 25-MAU-1 to front of panel HMI.
2. Add fail alarm for 25-MAU-1 to front of panel HMI.
3. Add run indication for 25-MAU-1 to all the Plant SCADA Workstations.
4. Add fail alarm for 25-MAU-1 to all the Plant SCADA Workstations.
2.8 NEW EBNR PROCESS LOCAL CONTROL PANEL 80-LCP-7-2
A. Furnish control panel and controls in accordance with Division 13, Division 16, and Contract Drawings 09-I-4, 09-I-5 ,09-I-6, 09-I-10, 09-I-11.
B. Functional Description:
1. Provide Run indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on front of Panel HMI.
2. Provide OL Fail indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3-1- 4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on front of Panel HMI.
3. Provide Seal Fail indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3-1- 4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on front of Panel HMI.
4. Provide High Motor Temp indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1- 3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on front of Panel HMI.
5. Provide Separate Local and Remote Indications for each Mixer (M-3-1-1, M-3- 1-2, M-3-1-3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on front of Panel HMI.
6. Provide control output Start Command for each Mixer (M-3-1-1, M-3-1-2, M-3- 1-3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on front of Panel HMI.
7. Provide control output Reset for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3- 1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on front of Panel HMI.
8. Provide indication for each ORP Sensor/Transmitter (AE/AIT-3-1-4, AE/AIT-3- 1-5, AE/AIT-3-1-6, AE/AIT-3-1-7, (AE/AIT-3-2-4, AE/AIT-3-2-5, AE/AIT-3-2- 6, AE/AIT-3-2-7, (AE/AIT-3-3-4, AE/AIT-3-3-5, AE/AIT-3-3-6, AE/AIT-3-3-7, on front of Panel HMI.
9. Provide Run indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on all the Plant SCADA Workstations.
10. Provide OL Fail indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3-1- 4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on all the Plant SCADA Workstations.
11. Provide Seal Fail indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3-1- 4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on all the Plant SCADA Workstations.
12. Provide High Motor Temp indication for each Mixer (M-3-1-1, M-3-1-2, M-3-1- 3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on all the Plant SCADA Workstations.
13. Provide Separate Local and Remote Indications for each Mixer (M-3-1-1, M-3- 1-2, M-3-1-3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on all the Plant SCADA Workstations.
14. Provide control output Start Command for each Mixer (M-3-1-1, M-3-1-2, M-3- 1-3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on all the Plant SCADA Workstations.
15. Provide control output Reset for each Mixer (M-3-1-1, M-3-1-2, M-3-1-3, M-3- 1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4) on all the Plant SCADA Workstations.
16. Provide indication for each ORP Sensor/Transmitter (AE/AIT-3-1-4, AE/AIT-3- 1-5, AE/AIT-3-1-6, AE/AIT-3-1-7, (AE/AIT-3-2-4, AE/AIT-3-2-5, AE/AIT-3-2- 6, AE/AIT-3-2-7, (AE/AIT-3-3-4, AE/AIT-3-3-5, AE/AIT-3-3-6, AE/AIT-3-3-7, on all the Plant SCADA Workstations.
17. Provide automatic and manual control for each Mixer (M-3-1-1, M-3-1-2, M-3-1- 3, M-3-1-4, M-3-2-1, M-3-2-2, M-3-2-3, M-3-2-4 M-3-3-1, M-3-3-2, M-3-3-3, M-3-3-4). Manual control will allow Starting or Stopping of any of the Mixers
on a individual basis. Provide automatic control of each individual Mixers based on the ORP signal from the associated Selector Tank. Mixers shall Start when ORP level goes below a operator adjustable setpoint. Mixers shall Stop when ORP level goes above a operator adjustable setpoint. Provide operator adjustable timers and deadbands for both setpoints as required to prevent mixer nuisance cycling. Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
18. Provide Run indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on front of Panel HMI.
19. Provide OL Fail indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on front of Panel HMI.
20. Provide Seal Fail indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on front of Panel HMI.
21. Provide High Motor Temp indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on front of Panel HMI.
22. Provide Separate Local and Remote Indications for each Recycle Pump (P-3-1- 5, P-3-2-5, P-3-3-5), on front of Panel HMI.
23. Provide control output Start Command for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on front of Panel HMI.
24. Provide control output Reset for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on front of Panel HMI.
25. Provide analog output Speed Control Command for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on front of Panel HMI.
26. Provide analog input Speed Feedback Indication for each Recycle Pump (P-3-1- 5, P-3-2-5, P-3-3-5), on front of Panel HMI.
27. Provide Run indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
28. Provide OL Fail indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
29. Provide Seal Fail indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
30. Provide High Motor Temp indication for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
31. Provide Separate Local and Remote Indications for each Recycle Pump (P-3-1- 5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
32. Provide control output Start Command for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
33. Provide control output Reset for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
34. Provide analog output Speed Control Command for each Recycle Pump (P-3-1-5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
35. Provide analog input Speed Feedback Indication for each Recycle Pump (P-3-1- 5, P-3-2-5, P-3-3-5), on all the Plant SCADA Workstations.
36. Provide automatic and manual control for Recycle Pump (P-3-1-5, P-3-2-5, P-3- 3-5). Manual control will allow Starting or Stopping of any of the Recycle Pumps on an individual basis. Provide automatic control of each individual Recycle Pump based on the plant flow. Recycle Pump shall Start when plant flow goes above an operator adjustable setpoint. Recycle Pump shall Stop when plant flow goes below an operator adjustable setpoint. Provide operator adjustable timers and deadbands for setpoints as required to prevent Recycle
Pumps nuisance cycling. The Recycle Pump speed shall increase as the plant flow increases. The Recycle Pump speed shall decrease speed as the plant flow decreases. An operator adjustable ratio station shall be provided to allow adjusting the rate at which the speed changes based on change in plant flow.
Operators shall also have minimum and maximum speed setpoints for Recycle Pumps. Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
37. Provide Run indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3-8-4)on front of Panel HMI.
38. Provide OL Fail indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3-8- 4)on front of Panel HMI.
39. Provide Seal Fail indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3-8- 4)on front of Panel HMI.
40. Provide High Motor Temp indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8- 3, M-3-8-4)on front of Panel HMI.
41. Provide Separate Local and Remote Indications for each Mixer (M-3-8-1, M-3- 8-2, M-3-8-3, M-3-8-4)on front of Panel HMI.
42. Provide control output Start Command for each Mixer (M-3-8-1, M-3-8-2, M-3- 8-3, M-3-8-4)on front of Panel HMI.
43. Provide control output Reset for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3- 8-4)on front of Panel HMI.
44. Provide indication for each ORP Sensor/Transmitter (AE/AIT-3-8-1, AE/AIT-3- 8-4) on front of Panel HMI.
45. Provide indication for each D.O. Sensor/Transmitter (AE/AIT-3-8-2, AE/AIT-3- 8-3) on front of Panel HMI.
46. Provide High Level Alarm indication for float switch LSH-3-8-1 on front of Panel HMI.
47. Provide Low Level Alarm indication for float switch LSL-3-8-1 on front of Panel HMI.
48. Provide Tank Level indication for level transmitter LE/LIT-3-8-1 on front of Panel HMI.
49. Provide Run indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3-8-4)on all the Plant SCADA Workstations.
50. Provide OL Fail indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3-8- 4)on all the Plant SCADA Workstations.
51. Provide Seal Fail indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3-8- 4)on all the Plant SCADA Workstations.
52. Provide High Motor Temp indication for each Mixer (M-3-8-1, M-3-8-2, M-3-8- 3, M-3-8-4)on all the Plant SCADA Workstations.
53. Provide Separate Local and Remote Indications for each Mixer (M-3-8-1, M-3- 8-2, M-3-8-3, M-3-8-4)on all the Plant SCADA Workstations.
54. Provide control output Start Command for each Mixer (M-3-8-1, M-3-8-2, M-3- 8-3, M-3-8-4)on all the Plant SCADA Workstations.
55. Provide control output Reset for each Mixer (M-3-8-1, M-3-8-2, M-3-8-3, M-3- 8-4)on all the Plant SCADA Workstations.
56. Provide indication for each ORP Sensor/Transmitter (AE/AIT-3-8-1, AE/AIT-3- 8-4) on all the Plant SCADA Workstations.
57. Provide indication for each D.O. Sensor/Transmitter (AE/AIT-3-8-2, AE/AIT-3- 8-3) on all the Plant SCADA Workstations.
58. Provide High Level Alarm indication for float switch LSH-3-8-1 on all the Plant SCADA Workstations.
59. Provide Low Level Alarm indication for float switch LSL-3-8-1 on all the Plant SCADA Workstations.
60. Provide Tank Level indication for level transmitter LE/LIT-3-8-1 on all the Plant SCADA Workstations.
61. Provide automatic and manual control for each Mixer (M-3-8-1, M-3-8-2, M-3-8- 3, M-3-8-4)). Manual control will allow Starting or Stopping of any of the Mixers on a individual basis. Provide automatic control of each individual Mixers based on the ORP signal from the ORP Sensors in RAS Denitrification Tanks 1 and 4, operator shall be able to select either ORP sensor for any mixer. Mixers shall Start when ORP level goes below a operator adjustable setpoint. Mixers shall Stop when ORP level goes above a operator adjustable setpoint. Provide operator adjustable timers and deadbands for both setpoints as required to prevent mixer nuisance cycling. Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
62. Provide Run indication for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on front of Panel HMI.
63. Provide OL Fail indication for each Denitrification RAS Pump (P-3-8-5, P-3-8- 6), on front of Panel HMI.
64. Provide Seal Fail indication for each Denitrification RAS Pump (P-3-8-5, P-3-8- 6), on front of Panel HMI.
65. Provide High Motor Temp indication for each Denitrification RAS Pump (P-3-8- 5, P-3-8-6), on front of Panel HMI.
66. Provide Separate Local and Remote Indications for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on front of Panel HMI.
67. Provide control output Start Command for each Denitrification RAS Pump (P-3- 8-5, P-3-8-6), on front of Panel HMI.
68. Provide control output Reset for each Denitrification RAS Pump (P-3-8-5, P-3-8- 6), on front of Panel HMI.
69. Provide analog output Speed Control Command for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on front of Panel HMI.
70. Provide analog input Speed Feedback Indication for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on front of Panel HMI.
71. Provide Run indication for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on all the Plant SCADA Workstations.
72. Provide OL Fail indication for each Denitrification RAS Pump (P-3-8-5, P-3-8- 6), on all the Plant SCADA Workstations.
73. Provide Seal Fail indication for each Denitrification RAS Pump (P-3-8-5, P-3-8- 6), on all the Plant SCADA Workstations.
74. Provide High Motor Temp indication for each Denitrification RAS Pump (P-3-8- 5, P-3-8-6), on all the Plant SCADA Workstations.
75. Provide Separate Local and Remote Indications for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on all the Plant SCADA Workstations.
76. Provide control output Start Command for each Denitrification RAS Pump (P-3- 8-5, P-3-8-6), on all the Plant SCADA Workstations.
77. Provide control output Reset for each Denitrification RAS Pump (P-3-8-5, P-3-8- 6), on all the Plant SCADA Workstations.
78. Provide analog output Speed Control Command for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on all the Plant SCADA Workstations.
79. Provide analog input Speed Feedback Indication for each Denitrification RAS Pump (P-3-8-5, P-3-8-6), on all the Plant SCADA Workstations.
80. Provide automatic and manual control for Denitrification RAS Pump (P-3-8-5, P- 3-8-6). Manual control will allow Starting or Stopping any of the Denitrification RAS Pumps on an individual basis. Manual control will also allow the controlling the speed of any of the Denitrification RAS Pump on an individual basis. Provide automatic control of each individual Denitrification RAS Pump based on the total Plant RAS flow from building 45. Denitrification RAS Pump shall Start when plant flow goes above an operator adjustable setpoint. Denitrification RAS Pump shall Stop when total Plant RAS flow goes below an operator adjustable setpoint. Provide operator adjustable timers and deadbands for setpoints as required to prevent Denitrification RAS Pumps nuisance cycling. The Denitrification RAS Pump speed shall increase as the total Plant RAS flow increases. The Denitrification RAS Pump speed shall decrease speed as the total Plant RAS flow decreases. An operator adjustable ratio station shall be provided to allow adjusting the rate at which the speed changes based on change in total Plant RAS flow. Operators shall also have minimum and maximum speed setpoints for Denitrification RAS Pumps. Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
81. Provide a second automatic Dentirification RAS pump speed control system based on Level from Level Transmitter LE/LIT-3-8-1. The Denitrification RAS Pump speed shall increase as the level increases. The Denitrification RAS Pump speed shall decrease speed as the level decreases. An operator adjustable ratio station shall be provided to allow adjusting the rate at which the speed changes based on change in total level. Operators shall also have minimum and maximum speed setpoints for Denitrification RAS Pumps. Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
82. Provide an automatic Dentirification RAS pump control system which shall stop building 45 RAS pumps based on a high Level setpoint from Level Transmitter LE/LIT-3-8-1. High Level Switch LSH-3-8-1 shall also stop the building 45 RAS pumps. Setpoints shall be available at both the panel HMI and the Plant SCADA Workstations.
83. Provide an automatic Dentirification RAS pump control system which shall stop building Dentirification RAS pumps based on a Low Level setpoint from Level Transmitter LE/LIT-3-8-1. Low Level Switch LSL-3-8-1 shall also stop the Dentirification RAS pumps. Setpoints shall be available at both the panel HMI and the Plant SCADA Workstations.
84. Provide valve full open indication for FV-7-2-1 on front of panel HMI.
85. Provide valve full closed indication for FV-7-2-1 on front of panel HMI.
86. Provide valve remote control indication for FV-7-2-1 on front of panel HMI.
87. Provide valve local control indication for FV-7-2-1 on front of panel HMI.
88. Provide valve open control station for FV-7-2-1 on front of panel HMI.
89. Provide valve close control station for FV-7-2-1 on front of panel HMI.
90. Provide valve full open indication for FV-7-2-1 on all the Plant SCADA Workstations.
91. Provide valve full closed indication for FV-7-2-1 on all the Plant SCADA Workstations.
92. Provide valve remote control indication for FV-7-2-1 on all the Plant SCADA Workstations.
93. Provide valve local control indication for FV-7-2-1 on all the Plant SCADA Workstations.
94. Provide valve open control station for manual open/close control of FV-7-2-1 on all the Plant SCADA Workstations..
95. Provide valve close control station for manual open/close control of FV-7-2-1 on all the Plant SCADA Workstations.
96. Provide automatic control of FV-7-2-1 to allow batch wasting of Sludge as a volume calculation based on a percentage of influent flow which is sum of plant flow meters FE/FIT-1-7-1 and FE/FIT-1-7-2. Wasted sludge volume to be calculated by looking at the volume going through the wasting sludge flow meter FE/FIT-4-3-1 and subtracting the flow from the WAS fermentation tanks as seen by flow meter FE/FIT-7-17. Operator shall have a clock timer which shall allow scheduled wasting of sludge in operator entered gallons/batch, with up to 24 different batch times in a 24 hour period. Each batch time shall allow separate entry of gallons for the batch.
97. Provide valve full open indication for FV-7-2-2 on front of panel HMI.
98. Provide valve full closed indication for FV-7-2-2 on front of panel HMI.
99. Provide valve remote control indication for FV-7-2-2 on front of panel HMI.
100. Provide valve local control indication for FV-7-2-2 on front of panel HMI.
101. Provide valve open control station for FV-7-2-2 on front of panel HMI.
102. Provide valve close control station for FV-7-2-2 on front of panel HMI.
103. Provide analog valve command control station for FV-7-2-2 on front of panel HMI.
104. Provide analog valve position indication for FV-7-2-2 on front of panel HMI.
105. Provide valve full open indication for FV-7-2-2 on all the Plant SCADA Workstations.
106. Provide valve full closed indication for FV-7-2-2 on all the Plant SCADA Workstations.
107. Provide valve remote control indication for FV-7-2-2 on all the Plant SCADA Workstations.
108. Provide valve local control indication for FV-7-2-2 on all the Plant SCADA Workstations.
109. Provide valve open control station for manual open/close control of FV-7-2-2 on all the Plant SCADA Workstations..
110. Provide valve close control station for manual open/close control of FV-7-2-2 on all the Plant SCADA Workstations.
111. Provide analog valve command control station for manual open/close position control of FV-7-2-2 on all the Plant SCADA Workstations.
112. Provide analog valve position indication for FV-7-2-2 on all the Plant SCADA Workstations.
113. Provide automatic control of FV-7-2-3 to allow flow control into the Fermentation Basins based on a percentage of plant total RAS flow obtained by adding the flow from the RAS pumps discharge magnetic flow meters in building
45. An operator adjustable ratio station shall be provided to allow adjusting the rate at which the valve changes position based on change in RAS flow.
114. Provide valve full open indication for FV-7-2-3 on front of panel HMI.
115. Provide valve full closed indication for FV-7-2-3 on front of panel HMI.
116. Provide valve remote control indication for FV-7-2-3 on front of panel HMI.
117. Provide valve local control indication for FV-7-2-3 on front of panel HMI.
118. Provide valve open control station for manual open/close control of FV-7-2-3 on front of panel HMI.
119. Provide valve close control station for manual open/close control of FV-7-2-3 on front of panel HMI.
120. Provide valve full open indication for FV-7-2-3 on all the Plant SCADA Workstations.
121. Provide valve full closed indication for FV-7-2-3 on all the Plant SCADA Workstations.
122. Provide valve remote control indication for FV-7-2-3 on all the Plant SCADA Workstations.
123. Provide valve local control indication for FV-7-2-3 on all the Plant SCADA Workstations.
124. Provide valve open control station for manual open/close control of FV-7-2-3 on all the Plant SCADA Workstations..
125. Provide valve close control station for manual open/close control of FV-7-2-3 on all the Plant SCADA Workstations.
126. Provide automatic control of FV-7-2-3 to allow batch wasting of Sludge as a volume calculation based on a percentage of influent flow which is sum of plant flow meters FE/FIT-1-7-1 and FE/FIT-1-7-2. Wasted sludge volume to be calculated by looking at the volume going through the wasting sludge flow meter FE/FIT-4-3-1. Operator shall have a clock timer which shall allow scheduled wasting of sludge in operator entered gallons/batch, with up to 24 different batch times in a 24 hour period. Each batch time shall allow separate entry of gallons for the batch.
127. Provide High Level alarm indication from LSH-7-2-4-1 for WAS Holding Tank 5/Fermentation Basin 1. on front of panel HMI. Activation of alarm shall cause FCV-7-2-2 to close. Provide timers to prevent nuisance valve cycling.
128. Provide Low Level alarm indication from LSL-7-2-4-1 for WAS Holding Tank 5/Fermentation Basin 1. on front of panel HMI. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
129. Provide High Level alarm indication from LSH-7-2-5-1 for WAS Holding Tank 4/Fermentation Basin 2. on front of panel HMI.
130. Provide Low Level alarm indication from LSL-7-2-5-1 for WAS Holding Tank 4/Fermentation Basin 2. on front of panel HMI. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
131. Provide High Level alarm indication from LSH-7-2-1-1 for WAS Holding Tank 3/Fermentation Basin 3. on front of panel HMI.
132. Provide Low Level alarm indication from LSL-7-2-1-1 for WAS Holding Tank 3/Fermentation Basin 3. on front of panel HMI. Activation of alarm shall cause associated tank mixer to stop and shall stop Fermentation Sludge Pumps. Provide timers to prevent nuisance mixer and pump cycling.
133. Provide High Level alarm indication from LSH-7-2-1-2 for WAS Holding Tank
2. on front of panel HMI. Activation of alarm shall stop gravity thickener sludge pumps.
134. Provide Low Level alarm indication from LSL-7-2-1-2 for WAS Holding Tank
2. on front of panel HMI. Activation of alarm shall cause associated tank mixer
to stop and shall stop thickened sludge transfer pumps. Provide timers to prevent nuisance mixer and pump cycling.
135. Provide High Level alarm indication from LSH-7-2-2-1 for WAS Holding Tank
1. on front of panel HMI. Activation of alarm shall cause FCV-7-2-1 to close. Provide timers to prevent nuisance valve cycling.
136. Provide Low Level alarm indication from LSL-7-2-2-1 for WAS Holding Tank
1. on front of panel HMI. Activation of alarm shall cause associated tank mixer to stop and shall stop Thickened feed pumps 1 and 2. Provide timers to prevent nuisance mixer and pump cycling.
137. Provide High Level alarm indication from LSH-7-2-2-2 for Filtrate Storage Tank
3. on front of panel HMI.
138. Provide Low Level alarm indication from LSL-7-2-2-2 for Filtrate Storage Tank
3. on front of panel HMI. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
139. Provide High Level alarm indication from LSH-7-2-3-1 for Filtrate Storage Tank
2. on front of panel HMI.
140. Provide Low Level alarm indication from LSL-7-2-3-1 for Filtrate Storage Tank
2. on front of panel HMI. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
141. Provide High Level alarm indication from LSH-7-2-3-2 for Filtrate Storage Tank
1. on front of panel HMI.
142. Provide Low Level alarm indication from LSL-7-2-3-2 for Filtrate Storage Tank
1. on front of panel HMI. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
143. Provide High Level alarm indication from LSH-7-2-4-1 for WAS Holding Tank 5/Fermentation Basin 1. on all plant SCADA Workstations..
144. Provide Low Level alarm indication from LSL-7-2-4-1 for WAS Holding Tank 5/Fermentation Basin 1. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
145. Provide High Level alarm indication from LSH-7-2-5-1 for WAS Holding Tank 4/Fermentation Basin 2. on all plant SCADA Workstations..
146. Provide Low Level alarm indication from LSL-7-2-5-1 for WAS Holding Tank 4/Fermentation Basin 2. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
147. Provide High Level alarm indication from LSH-7-2-1-1 for WAS Holding Tank 3/Fermentation Basin 3. on all plant SCADA Workstations..
148. Provide Low Level alarm indication from LSL-7-2-1-1 for WAS Holding Tank 3/Fermentation Basin 3. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
149. Provide High Level alarm indication from LSH-7-2-1-2 for WAS Holding Tank
2. on all plant SCADA Workstations..
150. Provide Low Level alarm indication from LSL-7-2-1-2 for WAS Holding Tank
2. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
151. Provide High Level alarm indication from LSH-7-2-2-1 for WAS Holding Tank
1. on all plant SCADA Workstations..
152. Provide Low Level alarm indication from LSL-7-2-2-1 for WAS Holding Tank
1. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
153. Provide High Level alarm indication from LSH-7-2-2-2 for Filtrate Storage Tank
3. on all plant SCADA Workstations..
154. Provide Low Level alarm indication from LSL-7-2-2-2 for Filtrate Storage Tank
3. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
155. Provide High Level alarm indication from LSH-7-2-3-1 for Filtrate Storage Tank
2. on all plant SCADA Workstations..
156. Provide Low Level alarm indication from LSL-7-2-3-1 for Filtrate Storage Tank
2. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
157. Provide High Level alarm indication from LSH-7-2-3-2 for Filtrate Storage Tank
1. on all plant SCADA Workstations..
158. Provide Low Level alarm indication from LSL-7-2-3-2 for Filtrate Storage Tank
1. on all plant SCADA Workstations.. Activation of alarm shall cause associated tank mixer to stop. Provide timers to prevent nuisance mixer cycling.
159. Provide indication for each Level Transmitter (LE/LIT 7-2-1-1, LE/LIT 7-2-1-2, LE/LIT 7-2-2-1, LE/LIT 7-2-2-2) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of panel HMI.
160. Provide indication for each Level Transmitter associated with Fermentation, Was Holding and Filtrate Storage tanks (LE/LIT 7-2-1-1, LE/LIT 7-2-1-2, LE/LIT 7- 2-2-1, LE/LIT 7-2-2-2) on all the Plant SCADA Workstations.
161. Provide Run indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of Panel HMI.
162. Provide OL Fail indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7-2- 4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of Panel HMI.
163. Provide Seal Fail indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7-2- 4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of Panel HMI.
164. Provide High Motor Temp indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2- 3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of Panel HMI.
165. Provide Separate Local and Remote Indications for each Mixer (M-7-2-1, M-7- 2-2, M-7-2-3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of Panel HMI.
166. Provide control output Start Command for each Mixer (M-7-2-1, M-7-2-2, M-7- 2-3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of Panel HMI.
167. Provide control output Reset for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7- 2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on front of Panel HMI.
168. Provide Run indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on all plant SCADA Workstations.
169. Provide OL Fail indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7-2- 4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on all plant SCADA Workstations.
170. Provide Seal Fail indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7-2- 4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on all plant SCADA Workstations.
171. Provide High Motor Temp indication for each Mixer (M-7-2-1, M-7-2-2, M-7-2- 3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on all plant SCADA Workstations.
172. Provide Separate Local and Remote Indications for each Mixer (M-7-2-1, M-7- 2-2, M-7-2-3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on all plant SCADA Workstations.
173. Provide control output Start Command for each Mixer (M-7-2-1, M-7-2-2, M-7- 2-3, M-7-2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on all plant SCADA Workstations.
174. Provide control output Reset for each Mixer (M-7-2-1, M-7-2-2, M-7-2-3, M-7- 2-4, M-7-2-5, M-7-2-6, M-7-2-7, M-7-2-8) associated with Fermentation, Was Holding and Filtrate Storage tanks on all plant SCADA Workstations.
175. Provide Run indication for each Fermentation Sludge Pumps (P-7-17-1, P-7-17- 2), on front of Panel HMI.
176. Provide Fail indication for each Fermentation Sludge Pumps (P-7-17-1, P-7-17- 2), on front of Panel HMI.
177. Provide High Motor Temp indication for each Fermentation Sludge Pumps (P-7- 17-1, P-7-17-2), on front of Panel HMI.
178. Provide Separate Local and Remote Indications for each Fermentation Sludge Pumps (P-7-17-1, P-7-17-2), on front of Panel HMI.
179. Provide control output Start Command for each Fermentation Sludge Pumps (P- 7-17-1, P-7-17-2), on front of Panel HMI.
180. Provide control output Reset for each Fermentation Sludge Pumps (P-7-17-1, P- 7-17-2), on front of Panel HMI.
181. Provide analog output Speed Control Command for each Fermentation Sludge Pumps (P-7-17-1, P-7-17-2), on front of Panel HMI.
182. Provide analog input Speed Feedback Indication for each Fermentation Sludge Pumps (P-7-17-1, P-7-17-2), on front of Panel HMI.
183. Provide Run indication for each Fermentation Sludge Pumps (P-7-17-1, P-7-17- 2), on all plant SCADA Workstations.
184. Provide Fail indication for each Fermentation Sludge Pumps (P-7-17-1, P-7-17- 2), on all plant SCADA Workstations.
185. Provide High Motor Temp indication for each Fermentation Sludge Pumps (P-7- 17-1, P-7-17-2), on all plant SCADA Workstations.
186. Provide Separate Local and Remote Indications for each Fermentation Sludge Pumps (P-7-17-1, P-7-17-2), on all plant SCADA Workstations.
187. Provide control output Start Command for each Fermentation Sludge Pumps (P- 7-17-1, P-7-17-2), on all plant SCADA Workstations.
188. Provide control output Reset for each Fermentation Sludge Pumps (P-7-17-1, P- 7-17-2), on all plant SCADA Workstations.
189. Provide analog output Speed Control Command for each Fermentation Sludge Pumps (P-7-17-1, P-7-17-2), on all plant SCADA Workstations.
190. Provide analog input Speed Feedback Indication for each Fermentation Sludge Pumps (P-7-17-1, P-7-17-2), on all plant SCADA Workstations.
191. Provide automatic and manual control for Fermented Sludge Pump (P-7-17-1, P- 7-17-2). Manual control will allow Starting or Stopping any of the Fermented Sludge Pumps on an individual basis. Manual control will also allow the controlling the speed of any of the Fermented Sludge Pumps on an individual basis. Provide automatic control of each individual Fermented Sludge Pump based on Fermented Sludge Tank 3 Level Transmitter LE/LIT-7-2-1-1. Fermented Sludge Pump(s) shall Start when level goes above an operator adjustable setpoint. Fermented Sludge Pump(s) shall Stop when level goes below an operator adjustable setpoint. Provide operator adjustable timers and deadbands for setpoints as required to prevent Pump(s) nuisance cycling. The Fermented Sludge Pump speed shall increase as the tank level increases. The Fermented Sludge Pump speed shall decrease speed as the tank level decreases. An operator adjustable ratio station shall be provided to allow adjusting the rate at which the speed changes based on change in tank level. Operators shall also have minimum and maximum speed setpoints for each Fermented Sludge Pump. Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
192. Provide Flow indication for FE/FIT 7-17 on front of panel HMI.
193. Provide Flow Total indication for FE/FIT 7-17 on front of panel HMI.
194. Provide Flow indication for FE/FIT 7-17 on all the Plant SCADA Workstations.
195. Provide Flow Total indication for FE/FIT 7-17 on all the Plant SCADA Workstations.
196. Provide Run indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on front of Panel HMI.
197. Provide Fail indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on front of Panel HMI.
198. Provide High Motor Temp indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on front of Panel HMI.
199. Provide Separate Local and Remote Indications for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on front of Panel HMI.
200. Provide control output Start Command for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on front of Panel HMI.
201. Provide control output Reset for each Filtrate Return Pumps (P-7-18-1, P-7-18-2)
, on front of Panel HMI.
202. Provide analog output Speed Control Command for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on front of Panel HMI.
203. Provide analog input Speed Feedback Indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on front of Panel HMI.
204. Provide Run indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on all plant SCADA Workstations.
205. Provide Fail indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on all plant SCADA Workstations.
206. Provide High Motor Temp indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on all plant SCADA Workstations.
207. Provide Separate Local and Remote Indications for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on all plant SCADA Workstations.
208. Provide control output Start Command for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on all plant SCADA Workstations.
209. Provide control output Reset for each Filtrate Return Pumps (P-7-18-1, P-7-18-2)
, on all plant SCADA Workstations.
210. Provide analog output Speed Control Command for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on all plant SCADA Workstations.
211. Provide analog input Speed Feedback Indication for each Filtrate Return Pumps (P-7-18-1, P-7-18-2) , on all plant SCADA Workstations.
212. Provide automatic and manual control for Filtrate Return Pump (P-7-18-1, P-7- 18-2). Manual control will allow Starting or Stopping any of the Filtrate Return Pumps on an individual basis. Manual control will also allow the controlling the speed of any of the Filtrate Return Pumps on an individual basis. Provide automatic control of each individual Filtrate Return Pump based on Filtrate Storage Tank 3 Level Transmitter LE/LIT-7-2-2-2. Filtrate Return Pump(s) shall Start when level goes above an operator adjustable setpoint. Filtrate Return Pump(s) shall Stop when level goes below an operator adjustable setpoint. Provide operator adjustable timers and deadbands for setpoints as required to prevent Pump(s) nuisance cycling. The Filtrate Return Pump speed shall increase as the tank level increases. The Filtrate Return Pump speed shall decrease speed as the tank level decreases. An operator adjustable ratio station shall be provided to allow adjusting the rate at which the speed changes based on change in tank level. Operators shall also have minimum and maximum speed setpoints for each Filtrate Return Pump. Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
213. Provide Flow indication for FE/FIT 7-18 on front of panel HMI.
214. Provide Flow Total indication for FE/FIT 7-18 on front of panel HMI.
215. Provide Flow indication for FE/FIT 7-18 on all the Plant SCADA Workstations.
216. Provide Flow Total indication for FE/FIT 7-18 on all the Plant SCADA Workstations.
217. Provide run indication for 80-MAU-1 to front of panel HMI.
218. Provide fail alarm for 80-MAU-1 to front of panel HMI.
219. Provide run indication for 80-MAU-1 to all the Plant SCADA Workstations.
220. Provide fail alarm for 80-MAU-1 to all the Plant SCADA Workstations.
221. Provide run indication for 80-MAU-2 to front of panel HMI.
222. Provide fail alarm for 80-MAU-2 to front of panel HMI.
223. Provide run indication for 80-MAU-2 to all the Plant SCADA Workstations.
224. Provide fail alarm for 80-MAU-2 to all the Plant SCADA Workstations.
225. Provide run indication for 80-MAU-3 to front of panel HMI.
226. Provide fail alarm for 80-MAU-3 to front of panel HMI.
227. Provide run indication for 80-MAU-3 to all the Plant SCADA Workstations.
228. Provide fail alarm for 80-MAU-3 to all the Plant SCADA Workstations.
2.9 ADDITIONS TO RAS/WAS BUILDING LOCAL CONTROL PANEL 45-LCP-4-7
A. In addition to replacing the existing SLC-500 Series PLC with new Compact Logix PLC, furnish control panel modifications in accordance with Division 13, Division 16, Contract Drawings 09-I-6, 09-I-24, and the requirements specified herein.
B. Provide analog and digital input card additions to accommodate addition of RAS Flow input and RAS Flow total values from Flow Meter FE/FIT 4-3-1and Run and Fail inputs form HVAC panel 45-MAU-1.
C. Functional Description:
1. Add Flow indication for FE/FIT 4-3-1 to front of panel HMI.
2. Add Flow Total indication for FE/FIT 4-3-1 to front of panel HMI.
3. Add Flow indication for FE/FIT 4-3-1 to all the Plant SCADA Workstations.
4. Add Flow Total indication for FE/FIT 4-3-1 to all the Plant SCADA Workstations.
5. Add run indication for 45-MAU-1 to front of panel HMI.
6. Add fail alarm for 45-MAU-1 to front of panel HMI.
7. Add run indication for 45-MAU-1 to all the Plant SCADA Workstations.
8. Add fail alarm for 45-MAU-1 to all the Plant SCADA Workstations.
2.10 NEW FILTER BUILDING LOCAL CONTROL PANEL 50-LCP-5-2
A. See Specification Section 11350 for DISC Filter Control Panel information.
B. Furnish control panel and controls in accordance with Division 13, Division 16, and Contract Drawings 09-I-7, 09-I-8.
C. Functional Description of control requirements DISC Filters at all SCADA Workstations:
a. The DISC Filters shall use the plant SCADA Ethernet network interface to the plant SCADA system.
b. The SCADA system shall provide start and stop control of either on the DISC Filter Systems from all of the Plant SCADA Workstations.
c. The SCADA system shall provide Drum Speed control of either on the DISC Filter Systems from all of the Plant SCADA Workstations.
D. The following Alarms and Status Indications shall be displayed for the DISC Filters at all the SCADA Workstations:
a. Disc Filter 1 Common Fail.
b. Disc Filter 1 Power Available.
c. Disc Filter 1 Drum Run.
d. Disc Filter 1 Drum Auto.
e. Disc Filter 1 Rotation Speed
f. Disc Filter 1 Spray Bar Run
g. Disc Filter 1 Backwash Pump Run
h. Disc Filter 1 Backwash Pump Auto
i. Disc Filter 1 High Level Alarm
j. Disc Filter 1 Influent Water Level via LT 5-2-1-1
k. Disc Filter 1 Effluent Water Level via LT 5-2-1-2
l. Disc Filter 2 Common Fail.
m. Disc Filter 2 Power Available.
n. Disc Filter 2 Drum Run.
o. Disc Filter 2 Drum Auto.
p. Disc Filter 2 Rotation Speed
q. Disc Filter 2 Spray Bar Run
r. Disc Filter 2 Backwash Pump Run
s. Disc Filter 2 Backwash Pump Auto
t. Disc Filter 2 High Level Alarm
u. Disc Filter 2 Influent Water Level via LT 5-2-1-1
v. Disc Filter 2 Effluent Water Level via LT 5-2-1-2
w. Disc Filter Main Control Panel Common Alarm
2. Manual restarting of the system shall not be required in the event of a power outage.
E. W3 System Functional Description:
1. Provide Run indication for each W3 Booster Pump (P-5-22-1, P-5-22-2, P-5-22- 3, P-5-22-4), on front of Panel HMI.
2. Provide ASC Fail indication for each W3 Booster Pump (P-5-22-1, P-5-22-2, P- 5-22-3, P-5-22-4), on front of Panel HMI.
3. Provide High Motor Temp indication for each W3 Booster Pump (P-5-22-1, P-5- 22-2, P-5-22-3, P-5-22-4), on front of Panel HMI.
4. Provide Separate Local and Remote Indications for each W3 Booster Pump (P- 5-22-1, P-5-22-2, P-5-22-3, P-5-22-4), on front of Panel HMI.
5. Provide control output Start Command for each W3 Booster Pump (P-5-22-1, P- 5-22-2, P-5-22-3, P-5-22-4), on front of Panel HMI.
6. Provide control output Reset for each W3 Booster Pump (P-5-22-1, P-5-22-2, P- 5-22-3, P-5-22-4), on front of Panel HMI.
7. Provide analog output Speed Control Command for each W3 Booster Pump (P-5- 22-1, P-5-22-2, P-5-22-3, P-5-22-4), on front of Panel HMI.
8. Provide analog input Speed Feedback Indication for each W3 Booster Pump (P- 5-22-1, P-5-22-2, P-5-22-3, P-5-22-4), on front of Panel HMI.
9. Provide Run indication for each W3 Booster Pump (P-5-22-1, P-5-22-2, P-5-22- 3, P-5-22-4), on all Plant SCADA Workstations.
10. Provide ASC Fail indication for each W3 Booster Pump (P-5-22-1, P-5-22-2, P- 5-22-3, P-5-22-4), on all Plant SCADA Workstations.
11. Provide High Motor Temp indication for each W3 Booster Pump (P-5-22-1, P-5- 22-2, P-5-22-3, P-5-22-4), on all Plant SCADA Workstations.
12. Provide Separate Local and Remote Indications for each W3 Booster Pump (P- 5-22-1, P-5-22-2, P-5-22-3, P-5-22-4), on all Plant SCADA Workstations.
13. Provide control output Start Command for each W3 Booster Pump (P-5-22-1, P- 5-22-2, P-5-22-3, P-5-22-4), on all Plant SCADA Workstations.
14. Provide control output Reset for each W3 Booster Pump (P-5-22-1, P-5-22-2, P- 5-22-3, P-5-22-4), on all Plant SCADA Workstations.
15. Provide analog output Speed Control Command for each W3 Booster Pump (P-5- 22-1, P-5-22-2, P-5-22-3, P-5-22-4), on all Plant SCADA Workstations.
16. Provide analog input Speed Feedback Indication for each W3 Booster Pump (P- 5-22-1, P-5-22-2, P-5-22-3, P-5-22-4), on all Plant SCADA Workstations.
17. Add Pressure indication for PIT-5-28 to front of panel HMI.
18. Add Pressure indication for PIT-5-28 to all the Plant SCADA Workstations.
19. Add Flow indication for FE/FIT 5-26-1 to front of panel HMI.
20. Add Flow Total indication for FE/FIT 5-26-1 to front of panel HMI.
21. Add Flow indication for FE/FIT 5-26-1 to all the Plant SCADA Workstations.
22. Add Flow Total indication for FE/FIT 5-26-1 to all the Plant SCADA Workstations.
23. Provide automatic and manual control for W3 Booster Pumps (P-5-22-1, P-5-22- 2, P-5-22-3, P-5-22-4)). Manual control will allow Starting or Stopping any of the W3 Booster Pumps on an individual basis. Manual control will also allow the controlling the speed of any of the W3 Booster Pumps on an individual basis.
Provide automatic control of the W3 Booster Pumps based on the pressure transmitters PIT-5-18 in Filter Building or PIT-5-22 in Blower Building or PIT- 5-23 in Sludge Dewatering Building or a selectable average of any two or three of these pressure signals. W3 Booster Pumps shall Start when pressure goes below an operator adjustable setpoint. W3 Booster Pumps shall Stop when pressure goes above an operator adjustable setpoint. Provide operator adjustable timers and deadbands for setpoints as required to prevent W3 Booster Pumps from nuisance cycling. The W3 Booster Pump speed shall increase as the total Plant RAS flow increases. The W3 Booster Pump speed shall be controlled buy a PID loop controller with an operator entered pressure setpoint for the system. This shall cause a decrease in pressure to increase the speed of the running pumps to increase thus causing the pressure to return to setpoint. This shall also cause an increase in pressure to decrease the speed of the running pumps to decrease thus causing the pressure to decrease and return to setpoint. An operator adjustable PID control station shall be provided to allow adjusting the pressure setpoint. Operators shall also have minimum and maximum speed setpoints for W3 Booster Pumps. Automatic control system shall automatically add additional pumps to meet increasing flow requirements of the W3 system. Automatic control system shall automatically shut down W3 pumps to meet decreasing flow requirements of the W3 system and save energy but not running more pumps that required. When multiple pumps are required to meet W3 pressure requirements pumps shall all run at same speed except when a pump is being added or stopped. Flow transmitter FIT-5-26-1 shall be used in combination with pressure transmitter PIT -5-28 to determine whether more or less pumps are required to be operating to meet flow and pressure requirements. Provide a flow capacity pump matrix for all four pumps and operator adjustable timers and deadbands for setpoints as required to prevent W3 Booster Pumps from nuisance cycling.
When a pump is required to be added, the control system shall slowly ramp the added pump while leaving the running pump(s) in PID control. When the speed of the added pump matches the speed of the running pumps all pumps shall be put on PID loop output. When a pump is required to be stopped the control system shall slowly ramp the pump down to minimum speed and stop the pump while leaving the running pump(s) in PID control.
24. W3 pumping system setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
25. Provide an automatic W3 pump control system which shall stop the W3 pumps based on a Low Flow setpoint from FE/FIT- 5-26-1. Provide timers to allow starting of the W3 system.
26. W3 pumping system setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
2.11 ADDITIONS TO BLOWER BUILDING LOCAL CONTROL PANEL 35-LCP-3-8
A. In addition to replacing the existing SLC-500 Series PLC with new Compact Logix PLC, furnish control panel modifications in accordance with Division 13, Division 16, Contract Drawing 09-I-8, 09-I-24 and the requirements specified herein.
B. Provide analog input card to accommodate additions of W3 Pressure input value from pressure transmitter PIT-5-23 and room temp transmitter TE/TT 35. Provide analog output card to control speed of HVAC supply fan 35-SF-1-ASC and HVAC supply fan
35-SF-2-ASC. Provide digital input card addition to accommodate addition of Run inputs form HVAC supply fan 35-SF-1-ASC and HVAC supply fan 35-SF-2-ASC . Provide digital output card addition to accommodate addition of start command signals to HVAC supply fan 35-SF-1-ASC and HVAC supply fan 35-SF-2-ASC, open command signals to dampers 35-D-1, 35-D-2, 35-D-3 and close command signals to dampers 35-D- 1, 35-D-2, 35-D-3.
C. Functional Description:
1. Add Pressure indication for PIT-5-23 to front of panel HMI.
2. Add Pressure indication for PIT-5-23 to all the Plant SCADA Workstations.
3. Add Temperature indication for TT-35 to front of panel HMI.
4. Add Temperature indication for TT-35 to all the Plant SCADA Workstations.
5. Add Speed Indication for 35-SF-1-ASC to front of panel HMI.
6. Add Speed Indication for 35-SF-1-ASC to all the Plant SCADA Workstations.
7. Add Speed Indication for 35-SF-2-ASC to front of panel HMI.
8. Add Speed Indication for 35-SF-2-ASC to all the Plant SCADA Workstations.
9. Add Run Indication for 35-SF-1-ASC to front of panel HMI.
10. Add Run Indication for 35-SF-1-ASC to all the Plant SCADA Workstations.
11. Add Run Indication for 35-SF-2-ASC to front of panel HMI.
12. Add Run Indication for 35-SF-2-ASC to all the Plant SCADA Workstations.
13. Add Open Position Indication for HVAC Damper 35-D-1.
14. Add Closed Position Indication for HVAC Damper 35-D-1.
15. Add Open Position Indication for HVAC Damper 35-D-2.
16. Add Closed Position Indication for HVAC Damper 35-D-2.
17. Add Open Position Indication for HVAC Damper 35-D-3.
18. Add Closed Position Indication for HVAC Damper 35-D-3.
19. Provide automatic and manual control for HVAC Dampers 35-D-1, 35-D-2, 35- D-3 and HVAC supply fans 35-SF-1-ASC and 35-SF-2-ASC. Manual control will allow opening or closing of any of the Dampers on a individual basis. Manual control will allow starting or stopping and setting the speed of either of the HVAC supply fans on an individual basis. Setpoint entry to be available at both the panel HMI and the Plant SCADA Workstations.
20. Provide automatic control of the dampers and HVAC supply fans based on the room temperature signal from room temperature transmitter TE/T35. Selected damper(s) shall open and selected Supply Fan(s) shall start when signal from room temperature transmitter TE/T35 goes above a operator adjustable setpoint. Selected damper(s) shall close and selected Supply Fan(s) shall stop when signal from room temperature transmitter TE/T35 goes below an operator adjustable setpoint. The supply fans speed shall increase as the room temperature increases. The supply fans speed shall decrease as the room temperature decreases. An operator adjustable ratio station shall be provided to allow adjusting the rate at which the fans change speed based on change in temperature. Operators shall also have minimum and maximum speed setpoints for Supply Fans. All setpoint entry to be available at both the panel HMI and the Plant SCADA Workstations.
2.12 NEW SLUDGE DEWATERING BUILDING ALUM PUMP LOCAL CONTROL PANEL 90- LCP-8-18
A. Furnish control panel and controls in accordance with Division 13, Division 16, and Contract Drawing 09-I-12.
B. Functional Descriptions:
1. Provide indication for Alum Storage Tank Level Transmitter (LE/LIT 8-25-1) on front of panel HMI.
2. Provide indication for Alum Storage Tank Level Transmitter (LE/LIT 8-25-1) on all the Plant SCADA Workstations.
3. Provide operator adjustable High Level Alarm for Alum Storage Tank based on Level signal form Level Transmitter (LE/LIT 8-25-1) on front of panel HMI.
4. Provide operator adjustable Low Level Alarm for Alum Storage Tank based on Level signal form Level Transmitter (LE/LIT 8-25-1) on all the Plant SCADA Workstations.
5. Provide Pump Alarm indication for each Alum Pump (P-8-26-1, P-8-26-2, P-8- 26-3, P-8-26-4, P-8-26-5), on front of Panel HMI.
6. Provide control output Pump Enable for each Alum Pump (P-8-26-1, P-8-26-2, P-8-26-3, P-8-26-4, P-8-26-5), on front of Panel HMI.
7. Provide analog output Pump Speed (Pacing) for each Alum Pump (P-8-26-1, P-8- 26-2, P-8-26-3, P-8-26-4, P-8-26-5), on front of Panel HMI.
8. Provide analog input Speed Feedback Indication for each Alum Pump (P-8-26-1, P-8-26-2, P-8-26-3, P-8-26-4, P-8-26-5), on front of Panel HMI.
9. Provide Pump Alarm indication for each Alum Pump (P-8-26-1, P-8-26-2, P-8- 26-3, P-8-26-4, P-8-26-5), on all Plant SCADA Workstations.
10. Provide control output Pump Enable for each Alum Pump (P-8-26-1, P-8-26-2, P-8-26-3, P-8-26-4, P-8-26-5), on all Plant SCADA Workstations.
11. Provide analog output Pump Speed (Pacing) for each Alum Pump (P-8-26-1, P-8- 26-2, P-8-26-3, P-8-26-4, P-8-26-5), on all Plant SCADA Workstations.
12. Provide analog input Speed Feedback Indication for each Alum Pump (P-8-26-1, P-8-26-2, P-8-26-3, P-8-26-4, P-8-26-5), on all Plant SCADA Workstations.
13. Provide automatic and manual control for each Alum Pump (P-8-26-1, P-8-26-2, P-8-26-3, P-8-26-4, P-8-26-5). Manual control will allow Starting or Stopping any of the Alum Pumps on an individual basis. Manual control will also allow the controlling the speed of any of the Alum Pumps on an individual basis. Provide automatic control of the Alum Pump P-8-26-1 based on the selected flow rate of any of the four plants Belt Filter Presses or the filtrate Pump Station. Provide automatic control of the Alum Pump P-8-26-2 based on the selected flow rate of any of the plants four Belt Filter Presses or the filtrate Pump Station. Provide automatic control of the Alum Pump P-8-26-3 based on the selected flow rate of any of the plants four Belt Filter Presses or the filtrate Pump Station. Provide automatic control of the Alum Pump P-8-26-4 based on the selected flow rate of any of the plants Belt Filter Presses or the filtrate Pump Station. Selected Alum Pump(s) shall Start when selected Belt Filter Press or filtrate Pump Station starts operation. Selected Alum Pump(s) shall Stop when selected Belt Filter Press or filtrate Pump Station stops operation. Provide operator adjustable timers and deadbands for setpoints as required to prevent Pump(s) nuisance cycling. A flow pacing ratio station shall be provided for each Alum Pump (P-8-26-1, P-8- 26-2, P-8-26-3, P-8-26-4). The operator adjustable ratio stations shall be provided to allow adjusting the rate at which the speed changes based on change in selected Belt Filter Press or filtrate Pump Station flow. Operators shall also have minimum and maximum speed setpoints for Alum Pumps. Each Setpoints entry, manual controls and automatic controls to be available at both the panel HMI and the Plant SCADA Workstations.
2.13 NEW SLUDGE DEWATERING BUILDING LOCAL CONTROL PANEL 90-LCP-8-19
A. Furnish control panel and controls in accordance with Division 13, Division 16, and Contract Drawings 09-I-8, 09-I-12, 09-I-13 ,09-I-14.
B. Functional Description:
1. Add run indication for 90-MAU-1 to front of panel HMI.
2. Add fail alarm for 90-MAU-1 to front of panel HMI.
3. Add run indication for 90-MAU-1 to all the Plant SCADA Workstations.
4. Add fail alarm for 90-MAU-1 to all the Plant SCADA Workstations.
5. Add run indication for 90-MAU-2 to front of panel HMI.
6. Add fail alarm for 90-MAU-2 to front of panel HMI.
7. Add run indication for 90-MAU-2 to all the Plant SCADA Workstations.
8. Add fail alarm for 90-MAU-2 to all the Plant SCADA Workstations.
9. Provide High Power Trip indication for each Conveyor (M-8-4-1, M-8-4-2, M-8- 4-3, M-8-4-4, M-8-4-5, M-8-4-6, M-8-4-7, M-8-4-8, M-8-4-9) on front of Panel HMI.
10. Provide Run indication for each Conveyor (M-8-4-1, M-8-4-2, M-8-4-3, M-8-4- 4, M-8-4-5, M-8-4-6, M-8-4-7) on front of Panel HMI.
11. Provide Forward Run indication for each Conveyor (M-8-4-8, M-8-4-9) on front of Panel HMI.
12. Provide Reverse Run indication for each Conveyor (M-8-4-8, M-8-4-9) on front of Panel HMI.
13. Provide Loss of Motion indication for each Conveyor (M-8-4-1, M-8-4-2, M-8- 4-3, M-8-4-4, M-8-4-5, M-8-4-6, M-8-4-7, M-8-4-8, M-8-4-9) on front of Panel HMI.
14. Provide E-Stop indication for each Conveyor (M-8-4-1, M-8-4-2, M-8-4-3, M-8- 4-4, M-8-4-5, M-8-4-6, M-8-4-7, M-8-4-8, M-8-4-9) on front of Panel HMI.
15. Provide OL Fail indication for each Conveyor (M-8-4-1, M-8-4-2, M-8-4-3, M- 8-4-4, M-8-4-5, M-8-4-6, M-8-4-7, M-8-4-8, M-8-4-9) on front of Panel HMI.
16. Provide Separate Local and Remote Indications for each Conveyor (M-8-4-1, M- 8-4-2, M-8-4-3, M-8-4-4, M-8-4-5, M-8-4-6, M-8-4-7, M-8-4-8, M-8-4-9) on front of Panel HMI.
17. Provide control output Start Command for each Conveyor (M-8-4-1, M-8-4-2, M-8-4-3, M-8-4-4, M-8-4-5, M-8-4-6, M-8-4-7) on front of Panel HMI.
18. Provide control output Forward Start Command for each Conveyor (M-8-4-8, M- 8-4-9) on front of Panel HMI.
19. Provide control output Reverse Start Command for each Conveyor (M-8-4-8, M- 8-4-9) on front of Panel HMI.
20. Provide control output Reset for each Conveyor (M-8-4-1, M-8-4-2, M-8-4-3, M- 8-4-4, M-8-4-5, M-8-4-6, M-8-4-7, M-8-4-8, M-8-4-9) on front of Panel HMI.
21. Provide Separate Local and Remote Indications for each Conveyor Slide Gate (FV-8-4-3, FV-8-4-4, FV-8-4-8-1, FV-8-4-9-1) on front of Panel HMI.
22. Provide Open Position Indication for each Conveyor Slide Gate (FV-8-4-3, FV- 8-4-4, FV-8-4-8-1, FV-8-4-9-1) on front of Panel HMI.
23. Provide Closed Position Indication for each Conveyor Slide Gate (FV-8-4-3, FV- 8-4-4, FV-8-4-8-1, FV-8-4-9-1) on front of Panel HMI.
24. Provide control output open command for each Conveyor Slide Gate (FV-8-4-3, FV-8-4-4, FV-8-4-8-1, FV-8-4-9-1) on front of Panel HMI.
25. Provide control output close command for each Conveyor Slide Gate (FV-8-4-3, FV-8-4-4, FV-8-4-8-1, FV-8-4-9-1) on front of Panel HMI.
26. Provide automatic and manual control for each Conveyor (M-8-4-1, M-8-4-2, M- 8-4-3, M-8-4-4, M-8-4-5, M-8-4-6, M-8-4-7, M-8-4-8, M-8-4-9). Manual control will allow Starting or Stopping any of the Conveyors on an individual basis including forward and reverse starting and stopping for Conveyors (M-8-4- 8, M-8-4-9)
27. Provide automatic control of the Conveyors to move the Sludge Cake from any of the Belt Filter Presses in any combination to the operated selected Truck Loading destination and/or the Dryer Feed Storage Silo. When a belt press is started the selected conveyor path to Truck Loading or Dryer Feed Storage Silo shall also start.
28. Provide interlocks which will prevent sludge from pilling up on a failed or otherwise stopped conveyor by stopping all upstream conveyor(s) and belt filter press(es). Each manual control and automatic control feature to be available at both the panel HMI and the Plant SCADA Workstations.
29. Provide interlocks which will stop all upstream conveyor(s) and belt filter press(es) when the Dryer Feed Storage Silo has a High Level condition. Each manual control and automatic control feature to be available at both the panel HMI and the Plant SCADA Workstations.
2.14 ADDITIONS TO RAW WASTEWATER PUMP CONTROL PANEL 20-LCP-1-3 (old name 20- RTU-2)
A. In addition to replacing the existing SLC-500 Series PLC with new Compact Logix PLC, furnish control panel modifications in accordance with Division 13 and Division 16, Contract Drawing 09-I-24, and shall conform to the requirements herein.
B. Provide digital input card and analog input card additions to accommodate signal additions from Emergency Generator and associated outdoor enclosure, Fuel Fill Station, Automatic Transfer Switch, and Manual Transfer Switch.
C. Add PLC cards, Ethernet cables, serial cables, serial to Ethernet Gateways, Fiber Converters and Ethernet switches as necessary to accept modbus connection from Generator control panel. (NOTE: some of these devices may be needed at Generator)
D. Add PLC cards, Ethernet cables, serial cables, serial to Ethernet Gateways, Fiber Converters and Ethernet switches as necessary to accept modbus connection from Automatic Transfer Switch. (NOTE: some of these devices may be needed at the Automatic Transfer Switch)
E. Functional Description:
1. Add alarm indication from Fuel Fill Station for Low Fuel Level to front of panel HMI.
2. Add alarm indication from Fuel Fill Station for High Fuel Level to front of panel HMI.
3. Add alarm indication from Fuel Fill Station for Critical High Fuel Level to front of panel HMI.
4. Add alarm indication from Fuel Fill Station for Interstitial Level Detection to front of panel HMI.
5. Add alarm indication for Generator Building Low Temperature to front of panel HMI.
6. Add fuel tank level indication from Generator to front of panel HMI.
7. Add run indication from Generator to front of panel HMI.
8. Add trouble alarm from Generator to front of panel HMI.
9. Add fail alarm from Generator to front of panel HMI.
10. Add Generator Enclosure Low Temperature alarm to front of panel HMI.
11. Add Power Indication from Automatic Transfer Switch to front of panel HMI.
12. Add Common Fail Alarm from Automatic Transfer Switch to front of panel HMI.
13. Add Utility Mode Indication from Automatic Transfer Switch to front of panel HMI.
14. Add Generator Mode Indication from Automatic Transfer Switch to front of panel HMI.
15. Add Normal Mode Indication from Manual Transfer Switch to front of panel HMI.
16. Add Exercise Mode Indication from Manual Transfer Switch to front of panel HMI.
17. Add alarm indication from Fuel Fill Station for Low Fuel Level to all the Plant SCADA Workstations.
18. Add alarm indication from Fuel Fill Station for High Fuel Level to all the Plant SCADA Workstations.
19. Add alarm indication from Fuel Fill Station for Critical High Fuel Level to all the Plant SCADA Workstations.
20. Add alarm indication from Fuel Fill Station for Interstitial Level Detection to all the Plant SCADA Workstations.
21. Add alarm indication for Generator Building Low Temperature to all the Plant SCADA Workstations.
22. Add fuel tank level indication from Generator to all the Plant SCADA Workstations.
23. Add run indication from Generator to all the Plant SCADA Workstations.
24. Add trouble alarm from Generator to all the Plant SCADA Workstations.
25. Add fail alarm from Generator to all the Plant SCADA Workstations.
26. Add Generator Enclosure Low Temperature alarm to all the Plant SCADA Workstations.
27. Add Power Indication from Automatic Transfer Switch to all the Plant SCADA Workstations.
28. Add Common Fail Alarm from Automatic Transfer Switch to all the Plant SCADA Workstations.
29. Add Utility Mode Indication from Automatic Transfer Switch to all the Plant SCADA Workstations.
30. Add Generator Mode Indication from Automatic Transfer Switch to all the Plant SCADA Workstations.
31. Add Normal Mode Indication from Manual Transfer Switch to all the Plant SCADA Workstations.
32. Add Exercise Mode Indication from Manual Transfer Switch to all the Plant SCADA Workstations.
33. Add following indications from Automatic Transfer Switch modbus communications link to HMI and the Plant SCADA Workstations:
Power (KW)
Reactive Power (KVAR) Power Factor (P.F.) Average Current
Average Voltage (Line to Line) Generator Available Utility Available
Plant on Normal Power Plant on Emergency Power
Plus 10 owner selected values or alarms
34. Add following indications from Generator modbus communications link to HMI and the Plant SCADA Workstations:
Battery Voltage Low Fuel Warning Oil Temperature Oil Pressure Coolant Pressure Coolant Temperature
High Oil Temperature Alarm High Coolant Temperature Alarm Low Coolant Level Alarm
Low Oil Pressure Alarm Battery Charger Failure
Plus 10 owner selected values or alarms
2.15 INTEGRATION REQUIREMENTS FOR PACKAGED BIOSOLIDS DRYER LOCAL CONTROL PANEL 60-LCP-11-1, TRUCK RECIEVING SILO CONTROL PANEL 60-LCP- 11-17, FEED STORAGE SILO CONTROL PANEL 60-LCP-11-20, HEATER CONTROL PANEL 60-LCP-11-3, CONVEYOR AIR COMPRESSOR CONTROL PANEL 60-LCP-12-1, CONVEYOR AIR COMPRESSOR CONTROL PANEL 60-LCP-12-2, CONVEYOR AIR DRYER CONTROL PANEL 60-LCP-12-3, FINES AND DUST COLLECTION TANK CONTROL PANEL 60-LCP-12-4, AND SILO LOCAL CONTROL PANEL 60-LCP-12-5.
A. See Specification Section 11650 for Biosolids Dryer Local Control Panel information and configuration requirements.
B. Furnish control panel SCADA integration services in accordance with Division 13 and Division 16, and Contract Drawings 09-I-15, 09-I-16, 09-I-17, 09-I-18, 09-I-19, 09-I-20, 09-I-21, 09-I-22.
C. All Alarms, Status Indications and control setpoint entries shall be available at all plant SCADA Workstations.
PART 3 - EXECUTION NOT USED
END OF SECTION
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